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How to Introduce Machine Monitoring to Old Crusty Operators


Every manufacturing facility has the super-experience, long-time operator. They're who everyone goes to for the unanswerable questions.


But as manufacturing processes become increasingly complex and automated, machine monitoring has become a crucial tool for ensuring smooth operations and reducing downtime. Let's face it, introducing this technology to experienced, long-time operators who are used to doing things their own way can be challenging. Here are some tips on how to introduce machine monitoring to old crusty operators:


Start with the benefits:

Rather than focusing on the technology itself, start by highlighting the benefits of machine monitoring. Explain how it can help to identify and prevent issues before they cause downtime or production delays. Discuss how it can improve efficiency and reduce waste, as well as the potential cost savings.


Emphasize simplicity:

Older operators may be skeptical of new technology, so it’s important to emphasize how easy it is to use and understand. Demonstrate how the system works in a way that is straightforward and easy to follow. Make sure to provide plenty of training and support, and be patient as they learn how to use the system.


Involve them in the process:

It’s important to involve operators in the process of implementing machine monitoring. They are the ones who will be using the system on a day-to-day basis, so it’s important that they feel like their input is valued. Ask for their feedback and suggestions, and work together to make the system work for everyone.


Highlight safety benefits:

Older operators may be particularly concerned about safety. Highlight how machine monitoring can help to identify potential safety hazards before they become a problem. This can help to increase operator confidence and reduce the risk of accidents or injuries.


Show real-world examples:

Sometimes the best way to convince old crusty operators is to show them real-world examples of how machine monitoring has helped other companies in similar situations. This can help to demonstrate the tangible benefits and build trust in the technology.


Introducing machine monitoring to experienced operators can be challenging, but it’s an essential step in modernizing manufacturing operations. By focusing on the benefits, emphasizing simplicity, involving operators in the process, highlighting safety benefits, and showing real-world examples, you can help to build trust in the technology and ensure a successful implementation.


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